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Assembly
Bake Oven
Brazing
Buildings
Conveyor
Distribution
Dry Off Oven
Manual MIG, TIG, and Resistance Welding Systems  
Numerical Control Punch Press

Paint Booth
Powder Coating System
Punch Presses
Quality Assurance
Robotic Welding Systems
Roll Mill
Saws and Misc.
Shearing, Sheet Metal and Press Brakes
Tube Benders



Shearing, Sheet Metal and Press Brakes
Wysong and Miles Shear
• 10 gauge x 10 foot capacity
• Continental conveyor and stacker

Chicago Press Brake
• 16 gauge x 6 foot capacity

Pacific Press Brake
• 10 gauge x 6 foot capacity

Pacific Press Brake
• Hydraulic NC back gauge
• 10 gauge x 10 foot capacity
Pacific Press Brake
• 7 gauge x 10 foot capacity

Pacific Press Brake
• Hydraulic NC back gauge
• 7 gauge x 10 foot capacity

Pacific Press Brake
• Hydraulic NC back gauge
• .250” x 10 foot capacity

Tooling available


Numerical Control Punch Press
Weidematic Mach II turret Punch Press
Model W-3050
   - Maximum sheet size, 50” x 144”
   - Positioning range, 50’ x 50”
   - Up to 4.75” diameter hole in .125" thick material
   - Complete set of punches and dies


Punch Presses
AIDA 220 Ton
33” x 55” bolster plate
13” shut height
9.8" stroke
Setup for coil feed and
  manual operations

Rousselle 60 ton
24” x 30” bolster plate
12” shut height
5 inch stroke

Rousselle 60 ton
24” x 30” bolster plate
12” shut height
5” stroke

Rousselle 85 ton
24” x 36” bolster plate
12” shut height
6” stroke
Rousselle 100 ton
30” x 48” bolster plate
12” shut height
4” stroke

Rousselle 150 ton
36” x 48” bolster plate
24” shut height
8” stroke
15 ton air cushion

Bliss 150 ton
Automatic feed
36’ x 48’ bolster
18” shut height
6” stroke
15 ton air cushion


Roll Mill
Yoder 6 stand 2.5” shaft
• Integrated with a 60 ton variable speed Niagara Press
• Pre-forming in line piercing and notching capabilities


Tube Benders
3 - 3” Eaton Leonard CNC Tube Bender
3” x .125” wall capacity
• Mandrel extractor

2 Horizontal Pines Benders
1.50” x .065” wall capacity
• Mandrel extractors
1 3-T Vertical Pines Bender
1.25” x .065” wall capacity

1 5-T Vertical Pines Bender
• 1.50” x .065” wall capacity


Saws and Misc.
Scotchman Circular Saw
Semi-Automatic
Pneumatic operated power down feed
Pneumatic operated vise
Variable speed
Miter cut capabilities
• 10’ material stop with scale
Capabilities
     Tubing 90 Degrees 45 Degrees
   Round 4.875" 4.375"
   Square 4.375" x 4.38"     4" x 4"
   Rectangle     5.5" x 4" 4" x 4"
Solids
  Round 2" 1.75"
   Square 2" x 2" 1.75" x 1.75"

Marvel #8 Automatic Band Saw
• 18” x 18’ capacity
• miter cut capabilities
• Vibratory Finisher
• 8 drill presses
• Auto tap capability




Robotic Welding Systems
5 multi-station work cells
6 axis of articulated motion capability
Integrated with light curtains for safety
Integrated with Trion Air Filtration Systems

1 Panasonic AW-0660 manipulator and control
• Pana Star HF-350 mig welding system

2 Panasonic AW- 10C
• Integrated mig welding power supply
• 6 position table

1 Panasonic AW 10C
• Integrated mig welding power supply
• 4 stations with programmable positioners

1 Panasonic AW 5CL
• Integrated mig welding power supply
• 3 position table



Manual MIG, TIG, and Resistance Welding Systems
Capabilities
MIG 400 amp power supplies
  - Carbon steel
  - Stainless steel
  - Aluminum
  - 8 Lincoln wire feed mig units

1 Miller Heliarc
• With variable speed control
1 - 50 KVA Rocker Arm resistance welder
1 - 75 KVA Rocker Arm resistance welder
1 - 75 KVA Press Style resistance welder


Brazing
Capabilities
• 2 stations
• Oxygen and acetylene w/gas flux


Powder Coating System
Max. part size
30” x 60” x 144”

Finish Types
Epoxy
• Urethane
• Hybrid
• Polyester
• Texture
• Wrinkles
Pre-treatment/five stage washer
Stage I
  - Alkaline Cleaner
     - 90 seconds @ 140°
• Stage II
  - Fresh water rinse
     - 45 seconds
• Stage III
  - Iron Phosphate Coating
     - 60 seconds @ 130°
• Stage IV
  - Fresh water rinse
     - 30 seconds
• Stage V
  - Seal Coating
     - 30 seconds


Dry Off Oven
Force air convection
Operating temperatures of 250° to 325°
 
 
Paint Booth
2 Norton paint booths
6,000 CFM air flow
• Equipped with quick change color modules
• Dual operating platforms
• 5 manual IPS Versa Spray Guns
• 20 automatic Versa Spray Guns
  - 5 per side
• 4 200lb. capacity automatic feed hoppers with power sieve
• 4 50lb. capacity feed hoppers
• Programmable, microprocessor based fire protection system


Bake Oven
Forced air convection
Operating temperatures at 250° to 450°
• 20 minutes at 12’ per minute


Conveyor
Richards-Wilcox side by side power and free system
12’ load bars
• 500lb capacity
• Variable speed
  - 6’ to 16’ per minute
• Switching capabilities enabling 6 minute color changes
 
 
Quality Assurance
Charting of
Washer titration
• Dry off temperatures
• Baking temperatures

Adhesive testing

Pencil hardness testing

Solvent rub testing

Other ASTM testing available through
an independent testing lab


Assembly
Capabilities
Line assembly
  - Including packaging and riveting capabilities
 
 
Distribution
Complete warehousing and order consolidation LTL, or by the truckload
• Drop shipments are also available
 
 
Buildings
Main Plant
• 110,000 sq./ ft.

Warehousing facilities
• 20,000 sq./ ft. total




Basic American Metal Products
336 Trowbridge Drive, P.O. Box 907, Fond du Lac, WI 54937
Toll Free: 800-365-2338 ~ Phone: 920-929-8200 ~ Fax: 920-929-8210

info@bampwi.com


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